Industrial Robotics
Our cutting-edge robotic solutions for material handling and welding automation are designed to optimize workflows, Ensure precision and consistency in material handling and welding operations, Minimize labour costs, waste, and downtime
With our expertise, manufacturers can achieve significant productivity gains, improved quality control, and increased competitiveness in the market.
VFD / PLC / MCC Control Panels
Our custom-designed VFD / PLC / MCC control panels integrate Variable Frequency Drives (VFDs), Programmable Logic Controllers (PLCs), and Motor Control Centers (MCCs) to deliver advanced control and monitoring capabilities. These panels provide precise control over industrial processes, optimize automation, and are suitable for a wide range of applications. With VFDs, PLCs, and MCCs working together, our control panels improve efficiency, increase reliability, and offer flexibility for specific industrial needs. Whether for manufacturing, processing, or infrastructure, our custom-designed control panels are tailored to meet precise requirements and enhance overall system performance.
Assembly Machines and Process Automation
Our automated assembly machines are designed to increase production efficiency and reduce labour costs. With precision engineering and advanced automation technology, we deliver machines that streamline the assembly process, ensuring consistency and speed.
We design and deliver advanced assembly line machines that automate production processes, increasing throughput, reducing human error, and ensuring high-quality products at scale. Our systems can be customized to suit a variety of manufacturing requirements.
Servo Motion Control Systems
Our servo-based automation systems utilize advanced servo motors and control technologies to deliver high precision control and movement, enabling accurate positioning, velocity, and torque control. These systems enhance production speed and efficiency, optimizing throughput and minimizing downtime. With robust and reliable servo systems, we improve overall system reliability and performance, reducing energy consumption and improving productivity. Our servo-based automation solutions are suitable for various industries, including manufacturing, packaging, and material handling, where precision and efficiency are critical.
Power Transmission and Distribution Automation
Rasaar Automation’s Power T&D Automation solutions leverage RTUs and FRTUs to capture real-time field data—including voltage, current, and breaker status—and reliably transmit it to a central SCADA system using IEC-101/104 protocols for seamless remote monitoring and control. Our systems integrate IED protection relays through IEC-61850 or Modbus, enabling instant fault detection and accurate trip/health feedback to the RTU.
This integrated approach delivers rapid fault isolation, automated switching, and optimized load management, resulting in enhanced grid reliability and operational stability. With Rasaar Automation, utilities benefit from a smarter, more resilient, and highly efficient power distribution network with CYBER SECURED certified products according the standard IEC 62443.
Water and Wastewater Management Systems
We design and implement comprehensive water treatment and wastewater management solutions, incorporating advanced technologies such as membrane filtration, biological treatment, and chemical dosing to effectively remove contaminants and pollutants. Our systems utilize real-time monitoring and control systems to optimize treatment processes, ensuring compliance with stringent regulatory standards and minimizing environmental impact. By leveraging expertise in water chemistry, process engineering, and regulatory requirements, we develop tailored solutions that enable industries to reduce their environmental footprint while maintaining operational efficiency and sustainability.
Industrial Wireless Systems
We provide advanced industrial wireless communication solutions—including Bluetooth, WLAN, and leaky cable technologies—that ensure reliable, secure, and efficient connectivity across factories and facilities. Our wireless systems enable seamless communication between devices, machines, AGVs (Automated Guided Vehicles), and AMRs (Autonomous Mobile Robots), supporting real-time data exchange and smooth automated operations. These solutions enhance overall productivity, operational efficiency, and data security through robust connectivity and advanced security protocols.
Remote Control and Monitoring Systems
Our control and monitoring systems utilize advanced sensors, data acquisition technologies, and control algorithms to provide real-time data collection, system control, and process monitoring. These systems enable precise monitoring of industrial processes, detecting faults, anomalies, and performance deviations, while optimizing resource allocation and ensuring optimal operation. With real-time insights and automated control capabilities, our systems facilitate swift corrective actions, minimize downtime, and maximize overall efficiency and productivity.
Data Logging, Reporting & Analysis
Our Data Logging, Reporting & Analysis solutions utilize advanced data acquisition technologies to capture real-time data from systems and equipment, storing it securely for comprehensive analysis. Leveraging sophisticated analytics tools and algorithms, our solutions provide actionable insights that inform data-driven decisions, optimizing operational efficiency, reducing downtime, and enhancing overall performance. With powerful reporting tools, users can visualize trends, patterns, and anomalies, enabling swift corrective actions and continuous improvement.
BESS (Battery Energy Storage System)
Rasaar Automation delivers advanced Battery Energy Storage Systems (BESS) designed to store electrical energy in high-performance rechargeable batteries and supply it whenever needed. BESS solutions are widely integrated with renewable sources such as solar and wind to store excess generation and support peak load management, backup power, frequency regulation, and overall grid stabilization. With fast response, high efficiency, and a scalable modular design, BESS plays a vital role in today’s smart grids and industrial power systems.
BMS (Battery Management System)
Our Battery Management System (BMS) ensures the safe, reliable, and efficient operation of battery packs by continuously monitoring critical parameters such as cell voltage, current, and temperature. The BMS provides protection against overcharge, over-discharge, over-current, and overheating, ensuring long battery life and system safety.
It also calculates key performance indicators like State of Charge (SOC) and State of Health (SOH) and communicates seamlessly with external devices—including inverters, EV controllers, PLCs, and EMS—through industry-standard protocols such as CAN or RS-485.
Automotive Test Systems
Our advanced automotive test systems utilize state-of-the-art technology to provide precise diagnostics, testing, and validation solutions for vehicle development and maintenance. With robust, modular architectures and customizable configurations, our systems support comprehensive testing across various stages, including, Design validation, Production testing, Quality assurance, Maintenance diagnostics.
Test Benches & Rigs
We offer custom-designed test benches and rigs for product testing and validation. These systems are built to meet your specific testing requirements, ensuring that your products meet the highest standards of quality and performance.
We provide automated test equipment (ATE) that ensures your products meet stringent quality and performance standards. Our testing machines are designed for precision and accuracy, ensuring reliable testing across a variety of industries.
Vision Inspection Systems
Our vision inspection systems utilize advanced imaging technology and sophisticated algorithms to detect defects, anomalies, and quality issues, ensuring product quality and reliability. With accurate and reliable inspection capabilities, these automated systems are suitable for various industries, including manufacturing, packaging, and pharmaceuticals, providing defect detection and quality assurance benefits that enhance overall product quality and minimize errors.
Poke Yoke Systems
Our Poka-Yoke systems utilize advanced sensors and control systems to eliminate human error, ensuring correct parts usage, correct processes followed, and reduced errors and defects. By integrating sensors and detectors, our systems verify part identity, quantity, and compatibility, guiding operators through processes and preventing deviations. With real-time feedback and seamless integration with production control systems, our Poka-Yoke systems detect and prevent mistakes, improving overall quality and efficiency in manufacturing, assembly, and quality control applications.
Executed Projects
IGNITION SWITCH TEST RIG
TORQUE SENSOR CALIBRATION SWITCH TEST RIG
FRTU FOR RMU APPLICATION – SIEMENS, SCHNEIDER, LUCY,EATON
CONTROL & MONITORING SCADA SYSTEM FOR SEVERAL APPLICATIONS
MES INTEGRATION FOR ELECTRONICS MANUFACTURING COMPANY
ROBOT INTEGRATION WITH MULTIPLE APPLICATIONS
Industrial Robotics
Our cutting-edge robotic solutions for material handling and welding automation are designed to optimize workflows, Ensure precision and consistency in material handling and welding operations, Minimize labour costs, waste, and downtime
With our expertise, manufacturers can achieve significant productivity gains, improved quality control, and increased competitiveness in the market.
VFD / PLC / MCC Control Panels
Our custom-designed VFD / PLC / MCC control panels integrate Variable Frequency Drives (VFDs), Programmable Logic Controllers (PLCs), and Motor Control Centers (MCCs) to deliver advanced control and monitoring capabilities. These panels provide precise control over industrial processes, optimize automation, and are suitable for a wide range of applications. With VFDs, PLCs, and MCCs working together, our control panels improve efficiency, increase reliability, and offer flexibility for specific industrial needs. Whether for manufacturing, processing, or infrastructure, our custom-designed control panels are tailored to meet precise requirements and enhance overall system performance.
Assembly Machines and Process Automation
Our automated assembly machines are designed to increase production efficiency and reduce labour costs. With precision engineering and advanced automation technology, we deliver machines that streamline the assembly process, ensuring consistency and speed.
We design and deliver advanced assembly line machines that automate production processes, increasing throughput, reducing human error, and ensuring high-quality products at scale. Our systems can be customized to suit a variety of manufacturing requirements.
Servo Motion Control Systems
Our servo-based automation systems utilize advanced servo motors and control technologies to deliver high precision control and movement, enabling accurate positioning, velocity, and torque control. These systems enhance production speed and efficiency, optimizing throughput and minimizing downtime. With robust and reliable servo systems, we improve overall system reliability and performance, reducing energy consumption and improving productivity. Our servo-based automation solutions are suitable for various industries, including manufacturing, packaging, and material handling, where precision and efficiency are critical.
Power Transmission and Distribution Automation
Rasaar Automation’s Power T&D Automation solutions leverage RTUs and FRTUs to capture real-time field data—including voltage, current, and breaker status—and reliably transmit it to a central SCADA system using IEC-101/104 protocols for seamless remote monitoring and control. Our systems integrate IED protection relays through IEC-61850 or Modbus, enabling instant fault detection and accurate trip/health feedback to the RTU.
This integrated approach delivers rapid fault isolation, automated switching, and optimized load management, resulting in enhanced grid reliability and operational stability. With Rasaar Automation, utilities benefit from a smarter, more resilient, and highly efficient power distribution network with CYBER SECURED certified products according the standard IEC 62443.
Water and Wastewater Management Systems
We design and implement comprehensive water treatment and wastewater management solutions, incorporating advanced technologies such as membrane filtration, biological treatment, and chemical dosing to effectively remove contaminants and pollutants. Our systems utilize real-time monitoring and control systems to optimize treatment processes, ensuring compliance with stringent regulatory standards and minimizing environmental impact. By leveraging expertise in water chemistry, process engineering, and regulatory requirements, we develop tailored solutions that enable industries to reduce their environmental footprint while maintaining operational efficiency and sustainability.
Industrial Wireless Systems
We provide industrial wireless communication solutions, including Bluetooth, WLAN, and leaky cable technologies, that ensure reliable, secure, and efficient wireless communication for factories and facilities. These solutions enable seamless communication between devices, systems, and machines, enhancing operational efficiency, productivity, and data security through robust connectivity and advanced security protocols.
Remote Control and Monitoring Systems
Our control and monitoring systems utilize advanced sensors, data acquisition technologies, and control algorithms to provide real-time data collection, system control, and process monitoring. These systems enable precise monitoring of industrial processes, detecting faults, anomalies, and performance deviations, while optimizing resource allocation and ensuring optimal operation. With real-time insights and automated control capabilities, our systems facilitate swift corrective actions, minimize downtime, and maximize overall efficiency and productivity.
Data Logging, Reporting & Analysis
Our Data Logging, Reporting & Analysis solutions utilize advanced data acquisition technologies to capture real-time data from systems and equipment, storing it securely for comprehensive analysis. Leveraging sophisticated analytics tools and algorithms, our solutions provide actionable insights that inform data-driven decisions, optimizing operational efficiency, reducing downtime, and enhancing overall performance. With powerful reporting tools, users can visualize trends, patterns, and anomalies, enabling swift corrective actions and continuous improvement.
BESS (Battery Energy Storage System)
Rasaar Automation delivers advanced Battery Energy Storage Systems (BESS) designed to store electrical energy in high-performance rechargeable batteries and supply it whenever needed. BESS solutions are widely integrated with renewable sources such as solar and wind to store excess generation and support peak load management, backup power, frequency regulation, and overall grid stabilization. With fast response, high efficiency, and a scalable modular design, BESS plays a vital role in today’s smart grids and industrial power systems.
BMS (Battery Management System)
Our Battery Management System (BMS) ensures the safe, reliable, and efficient operation of battery packs by continuously monitoring critical parameters such as cell voltage, current, and temperature. The BMS provides protection against overcharge, over-discharge, over-current, and overheating, ensuring long battery life and system safety.
It also calculates key performance indicators like State of Charge (SOC) and State of Health (SOH) and communicates seamlessly with external devices—including inverters, EV controllers, PLCs, and EMS—through industry-standard protocols such as CAN or RS-485.
Automotive Test Systems
Our advanced automotive test systems utilize state-of-the-art technology to provide precise diagnostics, testing, and validation solutions for vehicle development and maintenance. With robust, modular architectures and customizable configurations, our systems support comprehensive testing across various stages, including, Design validation, Production testing, Quality assurance, Maintenance diagnostics.
Test Benches & Rigs
We offer custom-designed test benches and rigs for product testing and validation. These systems are built to meet your specific testing requirements, ensuring that your products meet the highest standards of quality and performance.
We provide automated test equipment (ATE) that ensures your products meet stringent quality and performance standards. Our testing machines are designed for precision and accuracy, ensuring reliable testing across a variety of industries.
Vision Inspection Systems
Our vision inspection systems utilize advanced imaging technology and sophisticated algorithms to detect defects, anomalies, and quality issues, ensuring product quality and reliability. With accurate and reliable inspection capabilities, these automated systems are suitable for various industries, including manufacturing, packaging, and pharmaceuticals, providing defect detection and quality assurance benefits that enhance overall product quality and minimize errors.
Poke Yoke Systems
Our Poka-Yoke systems utilize advanced sensors and control systems to eliminate human error, ensuring correct parts usage, correct processes followed, and reduced errors and defects. By integrating sensors and detectors, our systems verify part identity, quantity, and compatibility, guiding operators through processes and preventing deviations. With real-time feedback and seamless integration with production control systems, our Poka-Yoke systems detect and prevent mistakes, improving overall quality and efficiency in manufacturing, assembly, and quality control applications.
Executed Projects
IGNITION SWITCH TEST RIG
TORQUE SENSOR CALIBRATION SWITCH TEST RIG
FRTU FOR RMU APPLICATION – SIEMENS, SCHNEIDER, LUCY,EATON
CONTROL & MONITORING SCADA SYSTEM FOR SEVERAL APPLICATIONS
MES INTEGRATION FOR ELECTRONICS MANUFACTURING COMPANY